Fix NordVPN DNS and Tailscale recovery interlock

docs/nordvpn-client.md

@@ -78,9 +78,10 @@ Important behavior:
 - `NordVPN.app` may remain installed, but the automated backend does not reuse app login state.
 - the generated WireGuard config intentionally stays free of `DNS = ...` so `wg-quick` does not rewrite every macOS network service behind the skill’s back.
 - during `connect`, the skill first proves the tunnel is stable with a bounded persistence gate that reuses the allowed helper `probe` action and a verified public exit.
-- during `connect`, the skill snapshots current DNS/search-domain settings on eligible physical services and then applies NordVPN DNS only after that stable gate and one last liveness check succeed.
+- during `connect`, the skill snapshots current DNS/search-domain settings on eligible physical services and then applies NordVPN DNS only after that stable gate, one last liveness check, and a post-DNS system-hostname-resolution check succeed.
 - during `disconnect`, or after a failed/stale teardown, the skill restores the saved DNS/search-domain snapshot.
-- if persistence or exit verification fails, the skill rolls back before DNS is pinned and resumes Tailscale if it stopped it.
+- if persistence, exit verification, or post-DNS hostname resolution fails, the skill rolls back before treating the connect as successful and resumes Tailscale if it stopped it.
+- when the skill intentionally stops Tailscale for a VPN session, it writes a short-lived suppression marker so host watchdogs do not immediately run `tailscale up` and fight the VPN route change.
 - The skill automatically suspends Tailscale before connect if Tailscale is active.
 - The skill resumes Tailscale after disconnect, or after a failed connect, if it stopped it.
 - The Homebrew NordVPN app does not need to be uninstalled.
@@ -248,7 +249,9 @@ For deeper troubleshooting, use:
 node skills/nordvpn-client/scripts/nordvpn-client.js status --debug
 ```
 
-`--debug` keeps the internal local paths and other low-level metadata in the JSON output.
+`--debug` keeps the internal local paths, helper-hardening diagnostics, and other low-level metadata in the JSON output.
+
+If you also run local watchdogs such as `healthwatch.sh`, they should honor the NordVPN Tailscale suppression marker at `~/.nordvpn-client/tailscale-suppressed` and skip automatic `tailscale up` while the marker is fresh or the NordVPN WireGuard tunnel is active.
 
 ## Troubleshooting
 

skills/nordvpn-client/SKILL.md

@@ -44,9 +44,10 @@ node scripts/nordvpn-client.js status --debug
   - the generated WireGuard config stays free of `DNS = ...`
   - `connect` now requires a bounded persistence gate plus a verified exit before success is declared
   - the skill snapshots and applies NordVPN DNS only to eligible physical services while connected
-  - NordVPN DNS is applied only after the tunnel remains up and the final liveness check still shows the requested exit
+  - NordVPN DNS is applied only after the tunnel remains up, the final liveness check still shows the requested exit, and system hostname resolution still works afterward
   - `disconnect` restores the saved DNS/search-domain state even if the tunnel state is stale
   - Tailscale is suspended before connect and resumed after disconnect or failed connect
+  - the skill writes a short-lived Tailscale suppression marker during VPN connect so host watchdogs do not immediately re-run `tailscale up`
   - `NordVPN.app` may remain installed but is only the manual fallback
 
 ## Credentials
@@ -96,7 +97,7 @@ Operational note:
 
 ## Output Rules
 
-- normal JSON output redacts local path metadata
+- normal JSON output redacts local path metadata and helper-hardening diagnostics
 - use `--debug` only when deeper troubleshooting requires internal local paths and helper/config metadata
 
 ## Troubleshooting Cues

skills/nordvpn-client/scripts/nordvpn-client.js

@@ -16,6 +16,7 @@ const AUTH_CACHE_PATH = path.join(STATE_DIR, "auth.json");
 const LAST_CONNECTION_PATH = path.join(STATE_DIR, "last-connection.json");
 const MAC_DNS_STATE_PATH = path.join(STATE_DIR, "dns.json");
 const MAC_TAILSCALE_STATE_PATH = path.join(STATE_DIR, "tailscale.json");
+const MAC_TAILSCALE_SUPPRESS_PATH = path.join(STATE_DIR, "tailscale-suppressed");
 const OPERATION_LOCK_PATH = path.join(STATE_DIR, "operation.lock");
 const OPENCLAW_NORDVPN_CREDENTIALS_DIR = path.join(
   os.homedir(),
@@ -42,7 +43,10 @@ const NORDVPN_MAC_DNS_SERVERS = ["103.86.96.100", "103.86.99.100"];
 const CONNECT_PERSISTENCE_ATTEMPTS = 6;
 const CONNECT_PERSISTENCE_DELAY_MS = 2000;
 const CONNECT_TOTAL_TIMEOUT_MS = 90000;
-const REDACTED_PATH_KEYS = new Set(["cliPath", "appPath", "configPath", "helperPath", "tokenSource"]);
+const POST_DNS_RESOLUTION_HOSTNAMES = ["www.google.com", "api.openai.com", "docs.openclaw.ai"];
+const POST_DNS_RESOLUTION_TIMEOUT_MS = 4000;
+const POST_DNS_SETTLE_DELAY_MS = 1500;
+const REDACTED_PATH_KEYS = new Set(["cliPath", "appPath", "configPath", "helperPath", "tokenSource", "helperSecurity"]);
 
 function sanitizeOutputPayload(payload) {
   if (Array.isArray(payload)) {
@@ -353,6 +357,19 @@ function buildMacTailscaleState(tailscaleWasActive) {
   return { tailscaleWasActive: Boolean(tailscaleWasActive) };
 }
 
+function markMacTailscaleRecoverySuppressed() {
+  ensureDir(STATE_DIR);
+  writeTextFile(MAC_TAILSCALE_SUPPRESS_PATH, `${new Date().toISOString()}\n`, 0o600);
+}
+
+function clearMacTailscaleRecoverySuppressed() {
+  try {
+    fs.unlinkSync(MAC_TAILSCALE_SUPPRESS_PATH);
+  } catch {
+    // Ignore cleanup errors.
+  }
+}
+
 function inspectMacWireguardHelperSecurity(helperPath, deps = {}) {
   const fileExistsFn = deps.fileExists || fileExists;
   const statSyncFn = deps.statSync || fs.statSync;
@@ -647,12 +664,15 @@ async function getMacTailscaleStatus() {
 async function stopMacTailscaleIfActive() {
   const status = await getMacTailscaleStatus();
   if (!status.active) {
+    clearMacTailscaleRecoverySuppressed();
     writeJsonFile(MAC_TAILSCALE_STATE_PATH, buildMacTailscaleState(false));
     return { tailscaleWasActive: false };
   }
+  markMacTailscaleRecoverySuppressed();
   const tailscale = getMacTailscalePath();
   const result = await runExec(tailscale, ["down"]);
   if (!result.ok) {
+    clearMacTailscaleRecoverySuppressed();
     throw new Error((result.stderr || result.stdout || result.error).trim() || "tailscale down failed");
   }
   writeJsonFile(MAC_TAILSCALE_STATE_PATH, buildMacTailscaleState(true));
@@ -668,6 +688,7 @@ async function resumeMacTailscaleIfNeeded() {
     currentStatus = null;
   }
   if (!shouldResumeMacTailscale(state, currentStatus && currentStatus.active)) {
+    clearMacTailscaleRecoverySuppressed();
     try {
       fs.unlinkSync(MAC_TAILSCALE_STATE_PATH);
     } catch {
@@ -680,6 +701,7 @@ async function resumeMacTailscaleIfNeeded() {
   if (!result.ok) {
     throw new Error((result.stderr || result.stdout || result.error).trim() || "tailscale up failed");
   }
+  clearMacTailscaleRecoverySuppressed();
   try {
     fs.unlinkSync(MAC_TAILSCALE_STATE_PATH);
   } catch {
@@ -712,6 +734,52 @@ async function resolveHostnameWithFallback(hostname, options = {}) {
   return "";
 }
 
+async function verifySystemHostnameResolution(hostnames = POST_DNS_RESOLUTION_HOSTNAMES, options = {}) {
+  const lookup =
+    options.lookup ||
+    ((hostname) =>
+      dns.promises.lookup(hostname, {
+        family: 4,
+      }));
+  const timeoutMs = Number.isFinite(options.timeoutMs) && options.timeoutMs > 0 ? options.timeoutMs : POST_DNS_RESOLUTION_TIMEOUT_MS;
+  const settleDelayMs =
+    Number.isFinite(options.settleDelayMs) && options.settleDelayMs >= 0 ? options.settleDelayMs : POST_DNS_SETTLE_DELAY_MS;
+  const errors = [];
+
+  if (settleDelayMs > 0) {
+    await sleep(settleDelayMs);
+  }
+
+  for (const hostname of hostnames) {
+    try {
+      const result = await Promise.race([
+        Promise.resolve().then(() => lookup(hostname)),
+        sleep(timeoutMs).then(() => {
+          throw new Error(`timeout after ${timeoutMs}ms`);
+        }),
+      ]);
+      const address = Array.isArray(result) ? result[0] && result[0].address : result && result.address;
+      if (address) {
+        return {
+          ok: true,
+          hostname,
+          address,
+        };
+      }
+      errors.push(`${hostname}: no address returned`);
+    } catch (error) {
+      errors.push(`${hostname}: ${error.message || String(error)}`);
+    }
+  }
+
+  return {
+    ok: false,
+    hostname: "",
+    address: "",
+    error: errors.join("; "),
+  };
+}
+
 function buildLookupResult(address, options = {}) {
   if (options && options.all) {
     return [{ address, family: 4 }];
@@ -1147,9 +1215,7 @@ function buildStateSummary(installProbe, ipInfo) {
     connectMode = "wireguard";
     recommendedAction = installProbe.tokenAvailable
       ? installProbe.wireguard.sudoReady
-        ? installProbe.wireguard.helperSecurity && !installProbe.wireguard.helperSecurity.hardened
-          ? `WireGuard tooling is available, but the helper at ${MAC_WG_HELPER_PATH} is not hardened yet: ${installProbe.wireguard.helperSecurity.reason}`
-          : "Use token-based WireGuard automation on macOS."
+        ? "Use token-based WireGuard automation on macOS."
         : `WireGuard tooling and token are available, but connect/disconnect require non-interactive sudo for ${MAC_WG_HELPER_PATH}. Allow that helper in sudoers, then rerun login/connect.`
       : `Set NORDVPN_TOKEN, NORDVPN_TOKEN_FILE, or place the token at ${DEFAULT_TOKEN_FILE} for automated macOS NordLynx/WireGuard connects.`;
   } else if (installProbe.platform === "darwin" && installProbe.appInstalled) {
@@ -1955,6 +2021,27 @@ async function main() {
             }
             verified = liveness;
             await applyMacNordDns();
+            const dnsResolution = await verifySystemHostnameResolution();
+            if (!dnsResolution.ok) {
+              const rollback = await disconnectNordvpn(await probeInstallation(platform));
+              lock.release();
+              emitJson(
+                {
+                  action,
+                  requestedTarget: target,
+                  connectResult,
+                  persistence,
+                  verified: false,
+                  verification: verified.ipInfo,
+                  dnsResolution,
+                  rollback,
+                  error: `Connected but system DNS resolution failed after DNS finalization: ${dnsResolution.error}`,
+                  state: buildStateSummary(await probeInstallation(platform), await getPublicIpInfo()),
+                },
+                1,
+                true
+              );
+            }
             writeJsonFile(LAST_CONNECTION_PATH, {
               backend: "wireguard",
               interfaceName: MAC_WG_INTERFACE,

skills/nordvpn-client/scripts/nordvpn-client.test.js

@@ -11,6 +11,10 @@ function loadInternals() {
 module.exports = {
   buildMacTailscaleState:
     typeof buildMacTailscaleState === "function" ? buildMacTailscaleState : undefined,
+  markMacTailscaleRecoverySuppressed:
+    typeof markMacTailscaleRecoverySuppressed === "function" ? markMacTailscaleRecoverySuppressed : undefined,
+  clearMacTailscaleRecoverySuppressed:
+    typeof clearMacTailscaleRecoverySuppressed === "function" ? clearMacTailscaleRecoverySuppressed : undefined,
   buildMacDnsState:
     typeof buildMacDnsState === "function" ? buildMacDnsState : undefined,
   buildWireguardConfig:
@@ -57,6 +61,8 @@ module.exports = {
     typeof detectMacWireguardActiveFromIfconfig === "function" ? detectMacWireguardActiveFromIfconfig : undefined,
   resolveHostnameWithFallback:
     typeof resolveHostnameWithFallback === "function" ? resolveHostnameWithFallback : undefined,
+  verifySystemHostnameResolution:
+    typeof verifySystemHostnameResolution === "function" ? verifySystemHostnameResolution : undefined,
   verifyConnectionWithRetry:
     typeof verifyConnectionWithRetry === "function" ? verifyConnectionWithRetry : undefined,
 };`;
@@ -203,6 +209,19 @@ test("buildMacTailscaleState records whether tailscale was active", () => {
   );
 });
 
+test("tailscale recovery suppression marker can be created and cleared", () => {
+  const { markMacTailscaleRecoverySuppressed, clearMacTailscaleRecoverySuppressed } = loadInternals();
+  assert.equal(typeof markMacTailscaleRecoverySuppressed, "function");
+  assert.equal(typeof clearMacTailscaleRecoverySuppressed, "function");
+
+  const markerPath = path.join(process.env.HOME || "", ".nordvpn-client", "tailscale-suppressed");
+  clearMacTailscaleRecoverySuppressed();
+  markMacTailscaleRecoverySuppressed();
+  assert.equal(fs.existsSync(markerPath), true);
+  clearMacTailscaleRecoverySuppressed();
+  assert.equal(fs.existsSync(markerPath), false);
+});
+
 test("shouldResumeMacTailscale only resumes when previously active and not already running", () => {
   const { shouldResumeMacTailscale } = loadInternals();
   assert.equal(typeof shouldResumeMacTailscale, "function");
@@ -542,6 +561,10 @@ test("sanitizeOutputPayload redacts local path metadata from normal JSON output"
     wireguard: {
       configPath: "/Users/stefano/.nordvpn-client/wireguard/nordvpnctl.conf",
       helperPath: "/Users/stefano/.openclaw/workspace/skills/nordvpn-client/scripts/nordvpn-wireguard-helper.sh",
+      helperSecurity: {
+        hardened: false,
+        reason: "Helper must be root-owned before privileged actions are trusted.",
+      },
       authCache: {
         tokenSource: "default:/Users/stefano/.openclaw/workspace/.clawdbot/credentials/nordvpn/token.txt",
       },
@@ -553,6 +576,7 @@ test("sanitizeOutputPayload redacts local path metadata from normal JSON output"
   assert.equal(sanitized.appPath, null);
   assert.equal(sanitized.wireguard.configPath, null);
   assert.equal(sanitized.wireguard.helperPath, null);
+  assert.equal(sanitized.wireguard.helperSecurity, null);
   assert.equal(sanitized.wireguard.authCache.tokenSource, null);
   assert.equal(sanitized.wireguard.endpoint, "jp454.nordvpn.com:51820");
 });
@@ -606,3 +630,42 @@ test("resolveHostnameWithFallback uses fallback resolvers when system lookup fai
   assert.equal(address, "104.26.9.44");
   assert.deepEqual(calls, ["1.1.1.1:ipapi.co", "8.8.8.8:ipapi.co"]);
 });
+
+test("verifySystemHostnameResolution succeeds when any system lookup resolves", async () => {
+  const { verifySystemHostnameResolution } = loadInternals();
+  assert.equal(typeof verifySystemHostnameResolution, "function");
+
+  const calls = [];
+  const result = await verifySystemHostnameResolution(["www.google.com", "api.openai.com"], {
+    timeoutMs: 5,
+    lookup: async (hostname) => {
+      calls.push(hostname);
+      if (hostname === "www.google.com") {
+        throw new Error("ENOTFOUND");
+      }
+      return { address: "104.18.33.45", family: 4 };
+    },
+  });
+
+  assert.equal(result.ok, true);
+  assert.equal(result.hostname, "api.openai.com");
+  assert.equal(result.address, "104.18.33.45");
+  assert.deepEqual(calls, ["www.google.com", "api.openai.com"]);
+});
+
+test("verifySystemHostnameResolution fails when all hostnames fail system lookup", async () => {
+  const { verifySystemHostnameResolution } = loadInternals();
+  assert.equal(typeof verifySystemHostnameResolution, "function");
+
+  const result = await verifySystemHostnameResolution(["www.google.com", "api.openai.com"], {
+    timeoutMs: 5,
+    lookup: async (hostname) => {
+      throw new Error(`${hostname}: timeout`);
+    },
+  });
+
+  assert.equal(result.ok, false);
+  assert.equal(result.hostname, "");
+  assert.match(result.error, /www\.google\.com/);
+  assert.match(result.error, /api\.openai\.com/);
+});